Warehousing and distribution are a vital part of supply-chain management. These operations are often carried out through manual processes which can be time-consuming, cost-inefficient, and tedious. In current times, many industries have turned to smart warehousing to address these challenges.
Table of Contents
- What is a Smart Warehouse and What are its Benefits?
- What is AGV robot?
- Types of AGVs
- Applications of AGV Robot Warehouse
- Benefits of Using AGVs in Warehouse Logistics
- Challenges With AGV Technology
- The Future of Warehouse Robotics
What is a Smart Warehouse and What are its Benefits?
The smart warehouse is a term that refers to a warehouse that uses automation technology. Smart warehousing is a growing trend that is being adopted by many companies. The main goal of smart warehousing is to reduce costs and increase efficiency.
What is AGV robot?
AGV stands for Automated Guided Vehicle. AGVs are autonomous vehicles that can be programmed to follow a predetermined path. These vehicles are used in warehouses, factories, and other industrial settings to transport materials from one location to another. AGVs use sensors and lasers to scan their surroundings, allowing them to navigate around obstacles without human intervention. The primary benefit of AGVs is increased productivity. AGVs allow companies to move more products through their supply chain each day with fewer workers required on site. AGVs typically operate in a warehouse environment, either as stand-alone units or in a network. They operate on rails, or other fixed paths, controlled by a central computer system. AGV robots have been around for decades but have only recently become more widespread thanks to their ability to work alongside people without causing any harm or injury (unlike traditional industrial robots).
Types of AGVs
There are many different types of AGVs, each designed to meet the specific needs of the customer. The most common types include:
Automated Guided Cart (AGC)
Automated Guided Carts (AGCs) are a great choice if you want to automate a high-traffic area where people tend to stop and browse. AGCs are ideal for warehouse applications, but they can also be used in office environments. They can move quickly through space and are often used for transporting materials.
Automated Tow Tractors
Automated Tow Tractor (ATT) systems use a tow cable that attaches to the AGV to pull it along in a specific direction. These systems are ideal for moving items from one location to another quickly and efficiently, especially when there is a need to constantly change direction or reroute items in transit. For example, an ATT can be used to transport items through an airport terminal between gates or baggage claim areas. The system can also be used to transport goods from one side of the airport terminal to another without stopping at each gate or baggage carousel along the way.
Robotic Forklifts
Robotic Forklift Systems are typically installed inside warehouses where they can be programmed to follow certain paths while carrying boxes or other objects on their forks. This type of system is ideal for customers who need more than two or three forklifts
Unit load AGVs
These are used to transport large loads on pallets and other platforms. They can be used in warehouses and distribution centers where there is a need for high-level accuracy and reliability. They are also often used in manufacturing plants and factories.
Applications of AGV Robot Warehouse
AGVs are used in industrial environments to transport materials from one point to another. They are used in warehouses for a variety of purposes, including:
- Bulk material handling (i.e., palletizing), as well as for single unit transport (i.e., pick-and-place)
- Goods transportation
- Order picking
- Warehouse management and control
- Handling of hazardous materials
- Automated storage and retrieval systems (ASRSs)
In an AGV, a computer controls the movement of the vehicle and its components. The computer receives input from sensors, such as lasers and cameras, to determine where the AGV is located and how far it needs to travel. The AGV then moves along a predetermined route using either a track or wheels.
Benefits of Using AGVs in Warehouse Logistics
The benefits of using warehouse robots are many and varied. They include:
Reduced Costs
Warehouses with large numbers of employees can be expensive to operate. Automated systems can reduce the costs associated with staffing, including costs associated with hiring, training, and managing staff.
Improved Accuracy
Robots tend to be more accurate. It has a lower error rate when performing repetitive tasks such as moving items from one place to another within a warehouse facility.
Improved Productivity
AGVs can move around quickly and efficiently, making them an essential part of any busy warehouse operation. This means that you’ll be able to get more done during each shift than would otherwise be possible with manual labor alone.
Reduce Risk
Warehouse robots can handle tasks humans cannot do safely or efficiently, such as lifting heavy items and driving forklifts. This eliminates the need for manual labor in warehouses and improves safety.
Avoid Manual Labour
Warehouse robots perform repetitive tasks without getting tired or needing breaks, allowing them to work 24/7 without requiring additional human resources.
Challenges With AGV Technology
AGV technology is a great way to improve efficiency, reduce costs and improve safety. However, it also comes with its own set of challenges.
Cost
AGVs are expensive to develop and manufacture because they require special handling equipment, such as a control system and software. They also need to be designed and built to withstand the harsh environment of a warehouse or factory floor.
Safety
While they can reduce workplace injuries and accidents, AGVs can also cause injury if they malfunction or collide with people or objects. Hence, it’s important to ensure that workers are trained on how to use them properly.
Maintenance
AGVs have moving parts that require regular oiling and cleaning to keep running smoothly. If you don’t maintain them properly, they could break down or stop functioning altogether — which means lost productivity for your business.
The Future of Warehouse Robotics
We have entered an era of automation, and warehousing is no exception. Warehouse robots will continue to take over jobs traditionally performed by humans in the coming years as automation becomes more affordable and accessible. Robots are already present in warehouses and distribution centers around the world. With this increased adoption rate comes new opportunities for businesses looking to improve efficiency and speed.
NextSmartShip’s acquisition of AGVs has boosted its warehouse productivity and efficiency. NextSmartShip intends to utilize this technology to automate the warehouse functions and enable the employees to concentrate on more value-added activities.
